PlasmaTEC-X
Atmospheric Plasma treatment system
PlasmaTEC-X
Atmospheric Plasma treatment system
PlasmaTEC-X product description
Tantec’s New PlasmaTEC-X Atmospheric Plasma treatment system is built around the concept of a high voltage DC Plasma discharge in atmospheric air.
The versatility of this unit allows for use in fully integrated robotic cells, as a standalone unit, or most any production line.
To ensure proper Plasma Discharge from the Discharge Nozzle the compressed air must be within a certain level of pressure and volume, the new AirTEC system, which is built into the PlasmaTEC-X ensures a constant flow to the Discharge Nozzle at all times.
With the AirTEC System, the plasma generator automatically adjusts the airflow of the Discharge nozzle regardless of the cable/hose length.
The AirTEC System in conjunction with the universal power input makes the PlasmaTEC-X very user-friendly. No adjustments are necessary, simply connect to the power grid (mains power) and compressed air and the unit is ready for use.
A Daisy Chain system is offered where any combination of 1-8 PlasmaTEC-X Plasma Generators can be controlled through a single control unit – the PlasmaREMOTE HMI unit. The units can be controlled individually through a conventional relay system or from the digital interface as a group with the same master signal.
Tantec’s latest feature, which is now being offered, is called “Stand-By air low.” Through the HMI, an operator can set an airflow during standby to avoid dust being attracted to the discharge head.
All connections from the PlasmaTEC-X Plasma Generator to the discharge nozzle is made through a standard plug, making it very easy to connect and use.
Thanks to the DC technology, and the AirTEC system, no adjustments are necessary in case of cable length changes.

Standard PlasmaTEC-X
This product is manufactured as a standard machine to match common
production requirements. It offers a proven configuration with defined
footprint, treatment concept and machine interface, making it easy to
integrate into industrial production.
Customized PlasmaTEC-X
This product can be customized to fit your production. Tantec can adapt
the solution to your part geometry, process requirements and production
flow, including footprint, cycle time, chamber size, part capacity and
machine interface.
Cases
PlasmaTEC-X Technical specifications
| FEATURES | |
| Easy to install The system must be connected to mains power and compressed air, no adjustment of air or power is necessary. |
Standby air flow The airflow is controlled electronically which allows for switching the on/off, A minor flow of air is part of stand-by, to avoid dust being attracted to the discharge nozzle. |
| Potential free discharge Allows treatment of both conductive, non-conductive as well as semi-conductive surfaces. |
Compact and Lightweight Being compact and lightweight makes the PlasmaTEC-X easy to integrate into almost any production line or robot cell. |
| High-speed production High power Plasma Discharge allows for high line speeds. |
Output discharge control Should the power drop below a pre-set level, the generator offers necessary alarm signals. |
| Control signals A large number of various signals are available on a digital interface to control and monitor the Plasma discharge at all times. |
PlasmaREMOTE An HMI Control unit offers easy control and adjustment of parameters. The HMI Control unit can monitor and control from 1-8 units of the PlasmaTEC-X. |
| Automatic discharge air regulation No matter the length of the power/air cable, the Plasma generator will adjust automatically to ensure the correct air pressure and flow. |
| Technical Specifications | PlasmaTEC-X Generator | PlasmaREMOTE | PlasmaTEC-X Nozzle |
| Mains voltage and frequency | 100-250VAC – 50/60Hz – (Universal power input) | N/A | N/A |
| Output voltage/power | 550VA | N/A | 425watt |
| Ramp-up time | 10 ms | N/A | N/A |
| Shut-down time | < 1 ms | N/A | N/A |
| Control interface | M12 (8 pole) | M12 (4 pole) | N/A |
| Dimensions (WxLxH) mm | 150x470x198 | 125x169x167 | OD30x206 |
| Weight in kg | 6,1 | 2,0 | 1,1 – (w. 2 mtr hose) |
| Treatment width in mm | N/A | N/A | 6-12 mm |
| Compressed air supply | 5-6 bar, dry and clean | N/A | N/A |
| Compressed air connection | OD8mm – Quick connection | N/A | N/A |
| Air consumption | N/A | N/A | 33 ltr/min |
| Units per PlasmaREMOTE | N/A | 1-8 PlasmaTEC-X – generators | N/A |
| Regulation compliance | CE – RoHS – WEEE | CE – RoHS – WEEE | CE – RoHS – WEEE |
FAQ
What is PlasmaTEC-X used for?
PlasmaTEC-X is an atmospheric plasma treatment system for improving adhesion before bonding, printing, coating or painting. It helps you create a more reliable process.
How does PlasmaTEC-X work?
PlasmaTEC-X uses high voltage DC plasma discharge in atmospheric air. The process is controlled so the surface or component can be treated, checked or prepared with repeatable results.
Which materials or components can be used with PlasmaTEC-X?
PlasmaTEC-X is suitable for plastics, metals, polymers and other components where surface activation is required.
Can PlasmaTEC-X be integrated into production?
Yes. PlasmaTEC-X can be used as a standalone unit, in robotic cells or in production lines. This makes it suitable for both new production concepts and upgrades of existing processes.
What production challenge does PlasmaTEC-X help solve?
PlasmaTEC-X helps solve challenges related to low surface energy, poor wetting and unreliable adhesion. It supports a more stable result before the next production step.
How does PlasmaTEC-X support consistent quality?
PlasmaTEC-X supports consistent quality through stable plasma discharge and controlled airflow through AirTEC. This helps reduce variation and makes the process easier to document and repeat.
What are the key advantages of PlasmaTEC-X?
Key advantages include universal power input, automatic airflow control, easy connection to the discharge nozzle and one of the most compact designs on the market. These features make PlasmaTEC-X practical for industrial use where uptime, control and repeatability matter.
When should you consider PlasmaTEC-X?
You should consider PlasmaTEC-X when adhesion, printing, coating, bonding or surface preparation is critical to product quality. It is especially relevant when untreated surfaces create unstable results.
Is PlasmaTEC-X an environmentally friendly solution?
PlasmaTEC-X supports a cleaner production process by improving adhesion without chemical pre-treatment or primers in many applications. The process is dry, controlled and easy to integrate into existing production.
Can PlasmaTEC-X be delivered as a standard or customized solution?
PlasmaTEC-X is a standard solution, but it can be configured to match your product, material, geometry, line speed and process requirements. The final setup is selected together with you.

































