PlasmaLINE – medical

 Inline Vacuum Plasma Surface Treatment for Medical Device

PlasmaLINE – medical

 Inline Vacuum Plasma Surface Treatment for Medical Device

PlasmaLINE – Inline Vacuum Plasma Surface Treatment for Medical Devices & Therapeutic Equipment

PlasmaLINE is an advanced inline vacuum plasma surface treatment system designed for integration directly into your production line. The system is an automated surface treatment technology where components are treated with plasma in a closed vacuum chamber. It delivers uniform, high-quality treatment for a wide range of medical devices, diagnostic tools, and therapeutic equipment – including sensitive components such as implants and wearable medical devices.

Why PlasmaLINE?

In medical and therapeutic manufacturing, surface quality directly impacts product safety, functionality, and longevity. Plasma surface treatment is a proven process for modifying the surface energy of polymers, metals, and composites to:

Key Features & Technical Advantages

  • Compact chamber design – space-saving and easy to integrate
  • Full inline integration into existing production lines
  • Flexible chamber configuration for different part sizes and geometries
  • Short cycle times (10–30 sec.) for high-volume production
  • Uniform plasma treatment – ideal for advanced cell growth (e.g., cancer and stem cell research)
  • High process control – consistent, repeatable results
  • Low energy consumption – reduced operational costs
  • Fast evacuation time for maximum throughput
  • Supports multiple process gases for application flexibility
  • Oil-cooled electrodes – minimal heat load for temperature-sensitive materials
  • Vacuum pressure: 0.1 – 0.3 mBar
  • Power range: 500 – 2000 W

 Applications in Medical & Therapeutic Industries

  • Medical implants – improved adhesion of coatings and enhanced tissue compatibility
  • Diagnostic equipment – reliable performance in high-sensitivity environments
  • Wearable therapy devices – durable and safe for patient use
  • Research applications – uniform surfaces for advanced cell growth and analysis
  • Laboratory consumables – consistent surface activation for precise experimental outcomes

Designed for Your Production Needs

Every production line is different – and so is every PlasmaLINE system we deliver. We work closely with you to develop a customized plasma surface treatment solution that meets your material requirements, production speed, and quality standards. From compact inline units to fully automated systems, our technology adapts to your process – not the other way around. Whether you’re working with unique materials, complex geometries, or high-throughput requirements, our engineering team collaborates closely with you to design a solution that fits seamlessly into your process.

Cell factory

Nedenstående tilhører ikke denne maskine skal rettes

FEATURES:
Non-contact treatment No need for electrodes to touch the part surface.
Treatment of parts Various designs available depending upon part geometry.
Fully guarded treating station Complete unit with all necessary safety precautions observed.
Touch panel All parameters are displayed on the touch panel and are easily adjusted.
Uniform treatment levels Rotating electrodes ensure a uniform treatment.
No need to change electrode height or set-up Flexible design for multiple part treatment – no need to make adjustments.
Line speed up to 15 m/min Keeps pace with existing production lines.
Patented design RotoTEC-X electrode design offers optimized uniformity at treatment.
Technical Specifications RotoTEC-X Corona treater
Mains voltage and frequency 230 VAC 50/60 Hz
Output voltage/plasma power Max. 400 Vp/Max. 2000 Watt
Power supply HV-X plasma generator series
Line speeds 0.5-15 m/min
Treatment sizes Up to 100 mm high and 2000 mm wide
Treatment area Single or dual sided treatment
Treatable plastic materials PP, PE, PEEK, ABS, PC, PS and others (non-conductive only)
Transport system Flat belt conveyor and o-ring belts
Control and connectivity Complete touch panel. (Standard – Proface)
Regulation compliance CE – RoHs – WEE